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Programmable Electronic Transmission Controller
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Programmable Electronic Transmission Controller

Part Number: TCM-2000

 
$750.00

Suggested
Retail

 
The Powertrain Control Solutions Universal Automatic Transmission Controller is a fully programmable transmission control system. Through a friendly PC Windows interface users are able to program transmission settings based on speed, engine load, engine speed and other parameters. When calibrated and wired properly, the controller can control almost any electronic transmission from Ford, Nissan, GM, Toyota, Chrysler and many other manufacturers. Automatic transmissions have been mass produced only in electronic versions for many years without a satisfactory aftermarket solution. Finally, Powertrain Control Solutions offers a product to control these readily available transmissions. Our unique approach to engineering in this field allows this unit to control all types of electronic automatic transmissions at a low cost. Therefore we are able to produce a unit to control more transmissions and with greater capability than our competition.

Product Specifications
  • Many special operating modes available including, manual mode for upshift/downshift button capability (paddle shifting and button shifting)
  • Compact Dimensions (5.9in x 4.15in x 1.75in)
  • Durable 63-pin weather sealed circular plastic connector built into case
  • All components specified for automotive conditions (125 degrees C with fuel, grease, and oil resistance).
  • 9 PWM Driver outputs (Selectable 12v or ground output) (3amp)
  • 3 Digital Driver outputs (Selectable 12v or ground output) (3amp)
  • 4 frequency inputs (Engine Speed, TC Speed, Driveshaft speed, additional speed)
  • RS 232, CAN (2.0b) communications
  • 16 Digital Inputs
  • 6 Analog Inputs
  • 1 frequency output (speedometer control)
  • Easy to use windows software interface
  • Data logging capability

Customer Minimum Requirements

Due to all the variables and differences from vehicle to vehicle, the transmission controller is not “plug-and-play.” It will require the ability to correctly wire signals such as switched power, ground, throttle position, etc. In addition, you will need a laptop that meets all of the minimum requirements listed below. A general knowledge of the Windows operating system is also required. You will be working with files and should be able to move a file from one folder to another if necessary. In addition, most technical support issues require the customer to email the calibration and data log files to the dealer or PCS. You should be able to write an email and attach files.

Supported Transmissions

The ability to control a transmission and having a turn-key “plug-and-play” solution are two very different items. Over the years working with customers, dealers, and distributors, we have developed a list of many transmissions that are supported for the aftermarket. Some dealers have chosen to invest the time and effort in developing a calibration and supporting a transmission that PCS does not directly support. For these cases, you must purchase the controller from the specific dealer. They will also provide all the technical support. There are also a few transmissions that we can support but require a donor harness due to lack of availability of transmission specific connectors.

Supported by our dealer network and PCS, harness available
  • Ford AODE
  • Ford 4R70
  • Ford E4OD
  • Ford 4R100
  • GM 4L60E
  • GM 4L65E
  • GM 4L70E
  • GM 4L80E
  • GM 4L85E
  • GM 4T40E
  • GM 4T45E
  • GM 4T60E
  • GM 4T65E
  • GM 4T80E
  • GM 5L40/50
  • Mazda R4A-EL
  • Mitsubishi F4A3/W4A3
  • Nissan RE4R03A/RE4R01A (most years, call for details)
Supported by PCS, no harness available

Customer must wire unterminated universal harness or provide donor harness. Wiring an unterminated harness requires competency in understanding circuit diagrams and proper wiring techniques.
  • Ford 5R55E
  • Toyota A340
  • Toyota U140
  • Toyota U340
Supported only by specific dealers, no PCS support
  • Mercedes/Chrysler 722.6
              Authorized Dealer:

              R. Drake Inc.
              r_drake@att.net
              425-503-9233
  • Ford 5R110
              Authorized Dealer:

              DeStroked
              Broomfield, CO USA 80020
              info@destroked.com
              303-945-7570
              http://www.destroked.com

If your transmission is not supported, but you would like to use our controller, the following information is required for you to configure the controller.
  • Complete internal fluid diagrams of the transmission
  • Complete internal wiring diagrams
  • Complete transmission related wiring diagrams for the vehicle
  • Detailed explanation of the transmission operation
  • Detailed explanation of internal clutches, bands, etc
  • Detailed electrical characteristics of all solenoids
  • Detailed solenoid application chart both steady state and during shift
  • Detailed information and electrical characteristics of all transmission sensors
Vehicle Integration

The transmission controller is designed to control a transmission. The transmission controller is not designed to function in a factory environment. It does not communicate with factory body control modules, engine control modules, modern dashboards, or vehicle communication networks. If you remove your factory transmission controller, your check engine light will turn on. Many factory functions, such as cruise control, may not work. The engine may run in a limp mode. The TCU is a stand-alone transmission controller. It can not tell (and doesn’t care) whether the transmission is connected to a fuel-injected engine, a carbureted engine, or even an electric motor. If components on your vehicle are expecting to see a transmission and a transmission controller then you must first overcome those issues before purchasing a controller. A simple test is to unplug the transmission and factory transmission controller connectors and observe if there are any problems. If you would like to install the transmission controller in a factory environment, we strongly recommend you work with a dealer who has experience with installing the PCS transmission controller in that vehicle. PCS does not provide support for vehicle-specific issues that may arise when using the transmission controller.

Minimum Computer Requirements
  • Processor: Pentium 200MHz or above RAM: 24MB
  • OS: Windows 98, ME, NT, 2000, XP (32 and 64-bit), Vista (32 and 64-bit)
  • Hard Drive Space: 20MB for install, additional space for data logs & calibrations
  • Video: 800x600 or greater resolution
  • Peripherals: CD-ROM or internet connection required to obtain software
  • Comm Port: The TCU communicates using a 9-pin RS-232 serial communication port. Please note that most new laptops do not have this port. If your laptop does not have this port, you will need to purchase a USB to Serial Port Adapter. PCS sells an adapter (part num WRE-2200) but you can purchase one from a local electronics store. If you use a USB to serial adapter, you absolutely MUST run the CD that came with the adapter before you plug it into the computer. Failure to run the USB to serial adaptor CD before plugging in the adapter will prevent communication to the TCU.


Documentation & Downloads:

  1. TCU Software v2.9.0 (12MB, Posted Feb 22, 2012)
    The latest TCU software. This distribution includes firmware v2.9.5.

  2. TCU Manual v2.1 (3MB, Posted May 2, 2012)
    TCU installation instructions and user's guide.

  3. TCU Firmware 2.9.5 (60kB, Posted Jul 10, 2009)
    Most recent TCU firmware for all transmissions except the Ford 5R110.

    Please Note: The firmware is on the website for specific technical issues. If you are upgrading your TCU, you should download the software which includes the most recent firmware.

  4. TCU Firmware 2.1.5 (60kB, Posted Jul 10, 2009)
    Most recent TCU firmware for Ford 5R110.

    Please Note: The firmware is on the website for specific technical issues. If you are upgrading your TCU, you should download the software which includes the most recent firmware.

  5. TCU Connector Pinout (106kB, Posted Jul 10, 2009)




TCU Desktop Programming Kit
 
TCU Desktop Programming Kit

Part Number: TCM-2001

 
$35.00

Suggested
Retail

 


 

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